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   Bolted Steel Tanks, Site Welded Tanks, Diesel Oil Tanks, Carbon Steel Tanks and Tank Repair


LIST NO. 25

Pressure Vessels

Pressure Vessels

PRICES CURRENTLY SHOWN AS 2006 - PLEASE APPLY A FACTOR OF x 1.3 AS A GUIDE TO CURRENT JUNE 2010 PRICES

SPECIFICATION - STANDARD VESSELS
CONSTRUCTIONVertical cylindrical, 2:1 semi ellipsoidal ends.
DESIGN CODE PD5500: 2003, Category 2.
CAPACITY RANGE0.3 to 100 cubic metres
DESIGN PRESSURE 5, 10, 15 BarG, as tabled.
DESIGN S.G./TEMP 1.0 max. 50°C.
STRESS RELIEFExcluded.
CORROSION ALLOWANCENil included.
WIND SPEED45M/Sec.
STEEL GRADEBS1501-151-430A.
TESTINGHydrostatic test to code included. Radiography of welds 10%
SUPPORTSRSA/RSC Welded legs or skid, as detailed.
WELDING STANDARDSBSEN 287 PT1. 2004& BSEN 288 PT3:1992.
FINISH. INTERNALSelf colour, cleaned out.
              EXTERNALWirebrushed, primer painted.
FITTINGSAs illustrated and price listed.
NAMEPLATENon corrodible, engraved.
QUALITY ASSURANCEAs Integ List No. 140, Level E, or as agreed.
THIRD PARTY INSPECTIONExcluded.
DOCUMENTATIONDesign calculations (Finglow), G.A & detail drawings
(Autocad 14/2000), Procedures & certification as list 140
BOLTINGBS.4882.
FLANGESASTM A. 105 & others available on application.
NOZZLESASTM B. 106 grade B & others available on application.
GASKETS1.5 mm thk N.A.F. & others available on application.


VESSEL SUPPORT - PRICES

NOMINAL
DIA
mm
VESSEL
SUPPORT
TYPE
MTG
FIG
PRICES PER VESSEL-DRILLED FOR BOLTING
10001500200030004000500060008000
600RSA LEGSA335385      
BRACKETSC306351
1000RSA LEGSA685788906
BRACKETSC616709815
1500RSA LEGSA1037119213701576
BRACKETSC933107312321417
2000RSAA 1979217623952633
SKIRTB2142235725922852
BRACKETSC1781196021552370
2500RSAA 2594285431383452
SKIRTB2857314234573803
BRACKETSC2335256828253107
3000RSAA3428377041474563
SKIRTB3809419046095070
BRACKETSC
SPECIAL DESIGN
3500RSAA 4648511356246187
SKIRTB5165568162496874
BRACKETSC
SPECIAL DESIGN
4000RSAA65407194791387069576
SKIRTB726780528793967210639
BRACKETSC
SPECIAL DESIGN

VESSELS CAN BE MOUNTED ON TUBULAR SUPPORT LEGS
AT RSA/RSC LEG PRICES + 10% - SEE FIG D.

RSA/RSC LEGS AND SKIRTS DESIGNED FOR 800 CLEARANCE
FROM DISHED END TO FLOOR LEVEL

LADDERS AND PLATFORMS

SPECIFICATION
Caged access ladder to BS4211, hot dip galvanised and secured to vessel shell by bolting. Platform of 'open mesh' construction, 1000 wide with tubular galvanised handrailing, midrail and kicking flats, including manway and nozzle cut-out mounting brackets.

LADDERS ABOVE 2.5M HIGH ARE TO BE CAGED
NOMINAL
HEIGHT
mm
GALV'D
LADDER
EX WKS
NOMINAL
DIAM
mm
GALV'D
PLATF'M
EX WKS
20004421000858
250053315001183
300063120001261
400078725001469
500095630001677
6000117735001885
8000156740002093

DIP PIPES

SPECIFICATION
Schedule 40 dip pipes welded to raised face SOLON flanges c/w gaskets & bolting. Material Specifications:-

Flange:- ASTM A.105:
Pipe:- ASTM A106 Gr. B
Gaskets:- 1.5mm thk N.A.F.
Bolting:- B54882
NOM'L HEIGHT
mm
DIPE PIPE NOMINAL DIAMETERS
50
80
100
SO
WN
SO
WN
SO
WN
1000228234293338332390
1500234241306351351410
2000241247319364371429
2500247254280377390449
3000254260358390410468
4000267273377416449507
5000293299436468527585
8000319325481520605663

MANWAYS AND CONNECTIONS
For full selection of access manways, ANSI 150 and 300 flanged nozzles etc refer to Integ List No 14 (Horizontal Cylindrical Pressure Vessels.)

VOLUMES AND WEIGHTS- VERTICAL CYLINDRICAL VESSELS

TAN/TAN LENGTH (mm)
1000
1500
2000
3000
4000
5000
6000
8000

DIAMETER

(mm)

DESIGN
(BarG)
VOL
WT
Te
VOL
WT
Te
VOL
WT
Te
VOL
WT
Te
VOL
WT
Te
VOL
WT
VOL
WT
Te
VOL
WT
Te
60050.340.10.480.20.620.2 
100.10.20.2
150.10.20.2
100051.060.31.460.31.850.42.630.6VOLUMES ARE CALCUALTED TO NEAREST 100 LITRES WITHOUT ULLAGE,INCLUDING
DISHED ENDS
100.30.30.40.6
150.30.40.50.7
15005 3.60.64.480.76.250.98.021.1 
100.70.81.01.2
150.91.01.31.6
20005 8.531.011.681.314.821.617.961.9 
101.51.92.32.7
151.92.33.13.6
25005WEIGHTS ARE SHOWN
FOR BASIC VESSELS i.e
WITHOUT SADDLES,MANWAYS,
NOZZLES,
LADDER ETC.TO
NEAREST 100 KG,EMPTY
19.132.024.042.428.942.733.853.1 
103.23.84.55.0
153.94.65.46.7
3000528.813.435.883.942.954.550.025.164.166.3
105.86.77.68.510.2
158.49.811.312.815.8
35005 50.574.860.195.569.816.289.057.6
108.39.410.412.5
1512.113.815.519.1
4000568.316.380.877.193.447.9118.579.4
1011.112.614.117.1
1514.416.418.126.2

BUDGET PRICES - STANDARD VESSELS

6005*1383*1892*2386     
10*1383*1892*2386
15*1383*1892*2386
10005*2497*2597*2816*3834
10*2497*2597*2816*3834
15*2497*2889*3468*4624
15005 3424*407853876695
10*3908*456058717179
15*5051*5915*7667*9412
20005 *4969652177749151
10*7316*93991105012883
15*8975*11577*14846*17129
25005 10264117091318614755
10*15118*173081839519656
15*17703*19274*20963*24424
300051598417922188571999520524
102149623465246162640631967
15*23907*28139*32395*36639*45128
35005 17622201412265924730
1025890291283236738844
15*37761*39562*44516*54405
4000518004221802252929513
103187736117*4035548835
15*41272*46927*52581*74187

ADD COST OF THIRD PARTY INSURANCE,SADDLES, MANWAYS,NOZZLES,LADDER & PLATFORM. ALL AS SEPARATELY TABLED IN THIS LIST

PRICES LISTED ARE £ EX WORKS, TO STANDARD SPECIFICATION SHOWN ON FRONT SHEET, REFER TO TABLE BELOW FOR ALTERNATIVE STEEL GRADES. VESSEL PRICES MARKED WITH * ARE SUITABLE FOR FULL VACUUM CONDITION

THIRD PARTY DESIGN APPRAISAL,SURVEILLANCE & INSPECTION
All pressure vessels manufactured to PD5500 and ASME Vlll codes must be inspected by competent Independent Insurance Authority. Order for this work is normally placed by Buyer, but Integ can arrange Inspection in compliance. Budget costs are as below.

CAPACITY
M3
3rd PARTY COST CAPACITY
M3
3rd PARTY COST
Up to 1146310 to 202681
1 to 3170620 to 402925
3 to 5211340 to 703169
5 to 102356Over 703413

ALTERNATIVE MATERIALS AND CODES
Prices above apply to vessels designed and fabricated to basic specification on front page. For other steel grades or construction codes, budget costs can be obtained by applying factors as table below, to listed prices

BS STEEL
GRADE
PD 5500: 1997ASME
VIII
CAT 1CAT 2CAT 3
BS 1501-151-430A1.051.00SPECIAL
DESIGN
SPECIAL
DESIGN
BS 1501-224-4901.151.10
BS 1501-224-490 LT501.211.16
STAINLESS STEELREFER TO INTEG LIST No.76

PRESSURE & PROCESS VESSELS

DESIGN CODE.
The listed vessels are designed to PD5500 Category 2, which for most applications provides the most economic vessel scantlings. For a given design, Category 1 vessels are of exactly the same thickness material but the welds are subject to 100% NDT. Category 3 vessels are only subject to visual inspection of welds and whilst some small vessels can be economically viable, this category generally results in thicker vessels due to the restricted design stress. Vessels designed to ASME Vlll can vary in thickness (+/-) when compared to the equivalent PD5500 vessel. Integ vessel engineers with many years of design experience and aided by the latest computer software can guide clients to achieve the optimum design code/category for a particular application.

CORROSION ALLOWANCE.
Section 3.3. of PD5500 requires the designer to take account of corrosive products or environment when specifying material thickness. It is the responsibility of the purchaser to declare details of the contained media and its susceptibility to vessel plate corrosion, oxidation, scaling, abrasion & erosion together with any tendency to stress corrosion cracking. The final corrosion allowance is to be agreed between supplier and purchaser taking the vessel design life into account but subject to a minimum of 1mm.

CYCLIC LOADING/FATIGUE.
When a vessel is subject to pressure and/or temperature cycles a danger of material fatigue can exist. Given the fluctuating parameters, Integ can undertake cyclic loading calculations in accordance with PD5500 Annex C and Enquiry case 106 to determine the allowable number of cycles and vessel design life.

ALTERNATIVE STEEL GRADES AND DESIGN CATEGORIES.
This specification and price table is based on
PD5500 Cat 2 vessels, BS1501-151-430A grade steel. For Cat 1 (100% radiography) or alternative materials, refer to table on page 3. Integ can also design and fabricate vessels in Titanium, Hastelloy, Monet, Incolloy. Prices on application.

VACUUM VESSELS.
Vessel shown with prices marked* are suitable for full vacuum.

HEATING & COOLING, INSULATION COATINGS AND LININGS, ACCESS STEELWORK.
Refer to Integ Lists 110,
123, 130 for specifications and prices.

NOZZLE LOADINGS

Load may be imposed on vessel ( nozzles, which must be taken into account at design stage. Integ will analyse nozzle loads in accordance with PD5500 Appx.G, to design shell and reinforcing plate dimensions for each loaded nozzle. The following information should therefore be provided by the purchaser:-Load X Long shear - Fl
Load Y Circ shear - Fc
Load Z Radial shear - Fr
Moment X Circ bending - Mc
Moment Y Longitudinal - Ml
Moment Z Torsional - Mt

THIRD PARTY DESIGN VERIFICATION SURVEILLANCE/CERTIFICATION.
Budget costs for Third Party Inspection are given on page 3. Normally, independent inspection is arranged by purchaser but Integ can place orders for this work if instructed. Form 'X' on completion will be included.

DETAILED DESIGN & COSTING.
When pressure vessel requirements are established Integ will prepare detailed quotations for each item including heating systems, insulation, special painting, pipework, instrumentation etc, as specified in your enquiry.

DESIGN AND CONSTRUCTION DRAWINGS.
Vessel calculations are prepared using "Finglow" software. Construction drawings prepared on AutoCad Release 14 format by fully experienced vessel engineers. Examples of completed coded vessel contracts will gladly be supplied on request. 2 copies Design Calculations, Construction and 'As Built' drawings included.

MANUFACTURE AND DOCUMENTATION.
Integ pressure vessels are fabricated as required in shops certified to ISO 9002 to agreed Quality (Inspection and Test) plans. All welders are fully qualified to EN287, Welding Procedure specifications to EN288. Material certification and related documentation is as detailed in List No.140.



 

 

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