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   Bolted Steel Tanks, Site Welded Tanks, Diesel Oil Tanks, Carbon Steel Tanks and Tank Repair


LIST NO. 51

Cylindrical-plate small

Cylindrical-plate small

PRICES CURRENTLY SHOWN AS 2006 - PLEASE APPLY A FACTOR OF x 1.3 AS A GUIDE TO CURRENT JUNE 2010 PRICES


SPECIFICATION - STANDARD TANKS - 'PLATE SMALL' SUPPLY

CONSTRUCTIONVertical cylindrical, flat base,fixed cone roof
DESIGN CODE Generally to BS2654:1989/BSEN14015:2004
CAPACITY RANGE 50 - 11700 tonne (11000 - 2.59 million Imperial gallons)
TEMPERATURE RANGE -10 degC +150 degC
SPECIFIC GRAVITY 1.0 Maximum
PRESSURE RATING 7.5 millibar pressure/2.5 millibar vacuum
ROOF DESIGNFixed cone, 1 in 5 slope. Self supporting. Roof plates welded topside only
BASE DESIGNLap welded top side only. Tanks above 12.5M diam have annular plate ring
SHELL DESIGNButt welded, internal and external, with top curb ring
WIND GIRDERSRSA, as required by code, as section 7.3
STEEL GRADEBSEN 10 025 S275
FITTINGSAs selected from price list below, or extra as specified
INSPECTIONAll tank components inspected at works for dimensional and material conformity, surface preparation and treatment, packed to specification agreed.
FINISH Base platesHeavy bitumen on underside
 ExternalSelf colour
 IntemalSelf colour
DRAWINGS/DOCUMENTS As specified. Refer to List Nos. 130 and 170 for costs
PACKING FOR SHIPMENTRolled shell plates packed in purpose made non returnable transit cradles, securely strapped. Max 10000 Kg.
Tank base and roof plates,structural sections with welded straps.
Max 6000 Kg. Loose fittings, electrodes, etc. close board cased.
QUALITY ASSURANCENo. 140 for details


TYPICAL TANK FITTING AND APPURTENANCES

PRICES - CYLINDRICAL TANKS 'PLATE SMALL' FOR WELDING ON SITE BY OTHERS
*Refer to notes on back page for details of prices and other datails of prices and other data.

DIMENSIONS
NOMINAL
CAPACITY
BASIC
TANK
PRICES
ADDITIONAL FEATURES-ADD TO BASIC TANK PRICE £ 'A'
SHIPPING
SPECIFICATION
(BASIC TANK ONLY)
ERECT
MAN
DAYS
UK
ERECTION
COST
DIAM
HEIGHT
SHOTBLAST
AND PRIME
SINGLE
SPIRAL
CAGED
LADDER
HAND-
RAILS
ELEC-
TRODES
ERECT'N
TOOLS
M
M
M3
£'A'
£'B'
£'C'
£'D'
£'E'
£'F'
£'G'
M3
Te
H
4
4
50
3647
572
1976
644
689
572
2964
7.2
3.8
13
4362
 
6
75
4719
735
2633
975
689
676
3491
9.1
4.8
15
4752
 
8
100
6149
878
3289
1287
689
761
4037
11.2
5.9
17
5610
 
10
125
7007
904
3790
2561
689
878
4648
13.1
6.9
18
6266
5
6
117
5720
858
2821
975
858
806
4063
11.2
5.9
18
6721
 
8
157
6864
1092
3478
1287
858
1131
4680
13.7
7.2
24
8554
 
10
196
8509
1274
4479
2561
858
1274
5265
16.0
8.4
30
9555
6
6
169
7579
1222
2821
975
1034
1047
5324
14.4
8.0
19
11213
 
8
226
8938
1450
3705
1287
1034
1203
6208
17.1
9.5
26
11941
 
10
282
10225
1677
4706
2561
1034
1346
6682
19.8
11.0
31
12532
8
6
301
11369
1905
2821
975
1287
1521
7553
20.9
12.3
32
13631
 
8
402
13085
2178
3419
1287
1287
1749
8138
24.3
14.3
38
16003
 
10
502
14872
2477
4706
2561
1287
1989
8925
27.7
16.3
48
19019
 
12
602
16660
2776
5623
2776
1287
2191
9744
31.3
18.4
54
21450
10
8
628
19305
3003
3705
1287
1619
2457
8925
31.7
19.8
51
23186
 
10
785
21522
3380
4706
2561
1619
2951
9744
35.7
22.3
58
25786
 
12
942
23738
3770
5850
2776
1619
3218
11785
39.6
24.8
66
27833
 
14
1099
25883
4134
6897
3075
1619
3478
13299
43.8
27.4
71
31519
12.5
10
1227
30817
4791
4706
2561
1963
3003
13845
47.6
31.7
82
30791
 
12
1472
34320
5337
5850
2776
1963
3991
14047
56.5
35.3
92
34281
 
14
1718
37609
5811
6897
3075
1963
4934
14749
57.6
38.4
100
37167
 
16
1963
40898
6383
7898
3432
1963
5207
15431
63.3
42.2
110
41815
15
12
2120
53268
7956
6182
2776
2405
6221
16575
73.6
52.6
139
45045
 
14
2474
57987
8723
7066
3075
2405
7183
17589
80.7
57.6
155
50798
 
16
2828
64994
9640
8223
3432
2405
7183
18122
89.2
63.7
168
55770
17.5
14
3365
77006
11473
7066
3075
2483
8723
18590
106.1
75.8
194
63512
 
16
3846
85442
12558
8223
3432
2483
9529
19234
116.0
82.9
200
69771
 
18
4325
98956
13871
8723
3679
2483
10400
20254
128.4
91.7
224
77396
20
16
5026
111969
15548
8223
3432
3075
11473
21138
143.8
102.7
255
93139
 
18
5654
129701
17063
8723
3725
3075
12487
21580
156.4
111.7
280
99788
 
20
6282
149864
18896
9685
4921
3075
13430
22614
173.3
123.8
315
115044
22.5
18
7156
165666
20663
8723
3725
3491
14989
23056
191.1
136.5
360
130592
 
20
7951
188760
22711
9685
4921
3491
16588
24258
210.2
150.1
395
143449
 
22
8746
219720
25513
11083
5220
3491
18395
25201
236.0
168.6
435
159608
25
20
9816
234091
27944
9685
4921
3835
19637
27619
258.7
184.8
480
174889
 
22
10707
267410
30960
11083
5220
3835
21665
29172
286.4
204.6
530
192797
 
24
11799
303017
34177
11531
5538
3835
23842
30004
316.3
225.9
600
217094

FITTINGS & ACCESSORIES.
Add to cost of basic tank above. Prices listed include packing.

FITTING
DESCRIPTION
TYPE/
MODEL
SIZE
NB
FITTED
PRICES
SHELL
MANWAY WITH COVER
PLATE,BOLTS GASKET &
COMP.RING
STANDARD
PLAIN
450
533
PLAIN
600
663
DAVIT EXTRA
 
202
BS2654
FIG. 9.
PLAIN
600
1307
PLAIN
800
2165
DAVIT EXTRA
 
202
ROOF
MANYWAY WITH COVER
PLATE , BOLTS & GASKET
STANDARD
PLAIN
450
429
HINGED
450
475
BS2654
PLAIN
500
748
HINGED
600
819
BASKET EXTRA
600
189
DRAINAGE
SUMPS
SLIPPER
TOP HAT
'D' TYPE
SHELL/BP
STD
663
FIG.33
600
358
FIG.32
STD
1645
EARTH'G BOSS
BS2654
FIG.27
45
91
CLEAN OUT DOOR
BS2654
FIG.28
1230
3465
DAVIT EXTRA
 
332
ANCHOR BRACKET
BS2654
FIG.8
STD
111

FITTINGMODEL REF.SIZE RANGE
GAUGE HATCHES801/85150 - 250 NB
FREE VENT & DIP HATCHES4258100 - 200 NB
HOODED FREE VENTS94130/6050 - 200 NB
PRESSURE RELIEF VENTS9424150 - 200 NB
PRESSURE VACUUM VALVES9402050 - 200 NB
FLAME ARRESTERS4301/1950 - 200 NB
EMERGENCY RELIEF MANHOLES785450 - 600 NB

NOTES ON PRICES - 'PLATE SMALL' TANKS

Prices listed apply for atmospheric pressure internal rafter supported cone roof tanks designed and shop fabricated to standard specification, packed for shipment, ex-works for erection by others. For other designs and specifications e.g., API 650, higher pressure BS2654 tanks, domed roof tanks, for specific gravities higher than 1000 kg/M3 or with corrosion allowance, prices gladly be quoted on request. Seismic loads are also taken into account, when applicable.

Tank Fittings
The choice of fittings for the site tanks is very extensive but for budget cost purposes a selection of the more common fittings and accessories is price tabled. Prices include primer painting and export packing with main tank components.


Standard Range Tanks - Prices
PRICE 'A'Basic tank as specified, without fittings or painting but including export packaging, ex-works.
PRICE 'B'
Extra cost for eternal tank shell and roof surfaces shot blast SA2.5 with one coat 25 microns weldable holding/transit primer applied at Works. Price also applicable for tank internal surface flash blast cleaned followed by one coat Shell 'Ensis' preserving oil applied to base, shell roof and structural sections.
PRICE 'C'
Extra for single stringer spiral stairway to BS2654 Fig. 25 in componenet form, primer painted. Stairways for tanks over 12M have high intermediate rest platforms. For hot dip galvanising, add 25% to prices listed. Add 35% for double stringer stairway.
PRICE 'D'
Extra for caged access ladder to BS4211, primer painted and broken down for shipment packed into convenient bundles. Ladders for tanks over 6M high have intermediate rest platforms. Ladders specified galvanised will be bolted construction, add 25% to prices listed.
PRICE 'E'
Extra for circumferential rooftop handrailing to BS2654 Fig. 26, comprising angle standards and top rail, flat mid rail and kicking strip, primer painted. Handrailing of tubular construction add 20% to standard costs. If specified hot dip galvanised, add 25% to prices listed.
PRICE 'F'
Electrodes for full tank welding with 10% surplus, packed in cartons and crated to prevent moisture ingress.
PRICE 'G'
Extra for full set tank erection equipment comprising keyplates, shims, carrots, wedges, tapers, nuts, staging brackets, cleats and handrailings, packed for Export. Scaffolding boards are assummed to be available locally but can be supplied if required, at additional cost.

Shipping Specification
Details are given to enable shipping costs to destination to be obtained. Weights are Tonne (gross) volume are Cubic Metres for basic tank size listed. Allowance should however be made for additional items ordered, i.e., handrailing, ladders, erection aids, electrodes, etc. A definitive shipping specification will be provided once tank(s) are fully specified.

Integ can arrange shipment to most export destinations.

Documentation
Prices listed (£ 'A') do not include desgin calculations/construction drawings.

Further documentation can be supplied at additional cost including:
Material certification, Erection and Test procedures, O & M procedures, Weld procedures/specifications, Painting procedures, Certificates of Conformity. Refers to INTEG Lists Nos. 130 and 170 for details and costs.

Erection Costs and Man Hours

We provide for budget estimate purposes, our estimate based on UK experience for the number of man days necessary to fully erect, weld and test each tank size listed. Our estimate assumes that correct mix of skills and qualifications supported by cranage, welding plant, test gear, etc.

We also list as £ 'H' budget cost for fully equipped erection service for tankage constructed by INTEG in England inclusive cranage, welding plant, consumables, supervision, qualified welders, erectors, drivers, laboureres, etc., to standard specification, but subject to site inspection.

Test Equipment

INTEG can supply equipment for tank testing, if not available locally, including vacuum box (for floor plate testing), air compressor and manometer (roof compensating plate testing) dye penetrant (nozzle weld test). Also water transfer pumps and hoses. Full specifications and prices on application.

Site Erection or Supervision by INTEG

INTEG can undertake complete site erection service Overseas, on Customers' prepared foundations. Alternatively, where local labour is employed or construction supervisor will ensure erection and testing is efficiently carried out. The selection of crane type and size, quantity and power of diesel driven weldsets, consumables, skilled an unskilled labour requirements will be advised when project details are known.

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