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   Bolted Steel Tanks, Site Welded Tanks, Diesel Oil Tanks, Carbon Steel Tanks and Tank Repair


LIST NO. 140

QUALITY ASSURANCE PROCEDURES

WARNING-PRICES SHOWN ARE 2006 CURRENTLY BEING UPDATED


List No.140
QUALITY ASSURANCE PROCEDURES


INTRODUCTION
INTEG tanks and vessels are designed and manufactured to the highest quality standards and comply with British Standards where relevant. Our customers place orders with confidence in INTEG quality control systems, which conform to BS5750 and ISO 9001.

It is important for Engineers and Buyers to know exactly what design, material certification and traceability, shop floor or site surveillance and documentary controls are available for them to specify. Consequently, in the table overleaf, we list which STANDARD procedures are provided for each type of tank. And what ADDITIONAL controls and documents can be selected to suit each contract.

PROJECT DOCUMENTATION
The table below lists standard Integ documentation available for 'high profile' tank and vessel projects. We urge Buyers to identify and specify their documentary requirements at the earliest possible stage.

PROJECT DOCUMENTATION
A101 SUPPLIER DOCUMENTATION INDEX
A102 PRODUCTION PROGRAMME
A104 SUPPLIER QUALITY PLAN
A105 LIST OF SUB-SUPPLIERS
A106 COPIES OF SUB-ORDERS
A108 CONCESSION REQUEST FORMS
A111 SHIPPING/TRANSPORTATION INSTRUCTIONS
A112 RELEASE NOTES
A121 VALIDATION CERTIFICATION FOR SOFTWARE DESIGN PROGRAMS

OVERALL DESIGN AND ENGINEERING DATA
B101 DIMENSIONED GENERAL ARRANGEMENT DRAWINGS
B103 DIMENSIONED DETAILS DRAWINGS
B104 PARTS LISTS
B111 DESIGN CALCULATIONS (INCLUDING COMPUTER CALCS)
B113 C OF G DIAGRAMS FOR LIFTING AND WEIGHTS
B118 NDT PROCEDURE (X-RAY/ULTRASONIC/DYE PENETRANT/MPI)
B119 HEAT TREATMENT PROCEDURES
B121 PRESSURE TEST PROCEDURES
B122 PAINTING/COATING PROCEDURES

MATERIAL CERTIFICATION (ALL ITEMS):
C104 MATERIALS CERTIFICATES TO DIN 50049 3.1.B
        CONTAINING- REFERENCE MATERIAL SPECIFICATION AND YEAR
  - CHEMICAL ANALYSIS (LADLE/CHECK)
  - MECHANICAL PROPERTIES AT ROOM TEMPERATURE
  - CHARPY V NOTCH IMPACT TEST RESULTS
  - HARDNESS TEST RESULTS
  - HEAT TREATMENT CONDITION
C108 MATERIALS REGISTER/TRACEABILITY RECORD
C109 WELDING CONSUMABLE CERTIFICATES

FABRICATION CERTIFICATION (WELDING/NDT/PWHT)
D101 WELD PROCEDURE SPECIFICATIONS (INCLUDING REPAIRS (WPS))
D102 WELD PROCEDURE QUALIFICATION RECORDS (WPQRS)
D103 WELDER QUALIFICATION CERTIFICATES
D104 NDT OPERATOR CERTIFICATES
D105 NDT REPORTS (RADIOGRAPHY/ULTRASONIC/DYE PENETRANT/MPI)
D107 HEAT TREATMENT CHARTS
D108 HEAT TREATMENT CERTIFICATES
D109 PRESSURE TEST CERTIFICATES
D111 EQUIPMENT PAINTING/COATING CERTIFICATES
D112 MATERIAL/NDT/WELD LOCATION MAPS
D113 DIMENSIONAL CONTROL REPORT

FABRICATED EQUIPMENT
F102 NAMEPLATE RUBBING OR PHOTOGRAPH
F103 NAMEPLATE DRAWING

FINAL MANUALS, DESIGN BOOKS
X101 QC DOSSIER INDEX
X102 QC DOSSIER
X105 OPERATIONS AND MAINTENANCE MANUAL INDEX
X106 OPERATIONS AND MAINTENANCE MANUAL

MISCELLANEOUS UNLISTED DOCUMENTS
Z103 WATER CHLORIDE TEST CERTIFICATE
Z106 LETTER OF CONFORMITY - CODE COMPLIANCE

INTEG SPECIFICATION/PRICE LISTS
Each Integ list states clearly which Quality Assurance level is included as standard.

QUALITY ASSURANCE LEVELS
LEVEL A - Shop fabricated STANDARD INTEGRITY vertical and horizontal cylindrical tanks, rectangular tanks.
LEVEL B - Shop fabricated HIGH INTEGRITY vertical cylindrical flat and dished base tanks.
LEVEL C - Site welded cylindrical and rectangular tanks.
LEVEL D - Site bolted cylindrical and rectangular tanks.
LEVEL E - Pressure and coded vessels.

QUALITY ASSURANCE LEVEL ABCDEOPTION
COST
NOTES
PRELIMINARY AND PROCEDURES
Design CalculationsOO£203To applicable B.S.
Fabrication DrawingsOP.O.AAs list No. 170
Quality PlanOOOOO£225Per tank
Weld ProceduresON/A£113Existing only
Weld Procedures QualificationsON/A£113Existing only
Welders' QualificationsON/A£113Existing only
NDE ProceduresOOON/AO£158Per procedure
Heat Treatment ProcedureN/AON/AN/AO£158Per procedure
FABRICATION
Witness/identity MaterialsN/AOOOP.O.ASubject to tank size
Transfer Cast Marks/ReportOON/AN/AP.O.ASubject to tank size
Weld Seam GrindingN/AOON/AP.O.ASubject to tank size
Tack up Tank and FittingsN/AOON/AP.O.ASubject to tank size
TESTING ( CERT/REPORT)
Pneumatic TestN/AN/AN/AN/AIncl. 
Hydrostatic TestOOP.O.ASubject to tank size
RadiographyN/AOON/AOP.O.ASubject to tank size
Vacuum Box TestN/AN/AN/AN/AIncl. 
Roof OverpressureN/AN/AON/AP.O.ASubject to tank size
MPI Testing.N/AOON/AOP.O.ASubject to tank size
Dye Penetrant TestingN/AOON/AOP.O.ASubject to tank size
Ultrasonic TestingN/AOON/AOP.O.ASubject to tank size
Full Dimensional ReportOOOOOP.O.ASubject to tank size
FINISHING
Painting/Lining ProceduresOOOOO£113Per tank
Insulation/Cladding ProcedureOOOOO£113Per tank
Certificate ReportsOOOOO£113Per tank
CERTIFICATION
Material CertificatesOOO£203Per tank
Electrode CertificatesOOO£113Per tank
Conformity CertificatesOOOO£80Per certificate
Full Traceability ReportOOOOP.O.APer tank
DOCUMENTATION (EOM)
Data Book (Bound Copy)OOON/A£450Per tank (3 copies)
As Built (Drawing Prints)OOOO£80Per Drawing
As Built (Reproducibles)OOOOO£102Per repro

As Built (Electronic copy)

OOOOO£102

Per drawing

KEY:
'NA' - Option not available
'O' - Optional, at prices listed or on application
'' - Included in tank cost quoted
P.O.A. - Price on application


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INTEG HOUSE, ROUGHAM, BURY ST. EDMUNDS, SUFFOLK, IP30 9ND, ENGLAND
Tel: (01359) 270610 Fax: (01359) 270458 E-mail: info@mc-integ.co.uk


 

 

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