| | CONSTRUCTION | Horizontal cylindrical, 2:1 semi ellipsoidal ends | | DESIGN CODE | PD5500, 2003, Category 2. | | CAPACITY RANGE | 0.3 to 100 cubic metres. | | DESIGN PRESSURE | 5, 10, 15 BarG, as tabled. | | DESIGN S.G. | 1.0 max | | DESIGN TEMPERATURE | 50°C | | STRESS RELIEF | Excluded | | CORROSION ALLOWANCE | Nil included. | | WIND SPEED | 45M/Sec. | | STEEL GRADE | BS1501-151-430A. | | TESTING | Hydrostatic test to code included. Radiography of welds 10% | | SADDLES | 2 Fully welded. | | WELDING STANDARDS | BSEN 287 PT1. 1992 & BSEN 288 PT3. 1992. | | FINISH | - INTERNAL | Self colour, cleaned out | | - EXTERNAL | Wirebrushed, primer painted | | FITTINGS | As illustrated and price listed | | BOLTING | BS.4882. | | FLANGES | ASTM A. 105. | | NOZZLES | ASTM A. 106 grade B. | | GASKETS | 1.5mm thk N.A.F | | NAMEPLATE | Non corrodible, engraved | | QUALITY ASSURANCE | As Integ List No. 140, Level E, or as agreed. | | THIRD PARTY INSPECTION | Excluded | | DOCUMENTATION | Design calculations (Finglow), G.A & detail drawings
(Autocad), Procedures & certification as list 140. |
NOMINAL
DIAM | SADDLE
TYPE | SADDLE DIMENSIONS | BOLTING | SADDLE
WEIGHT
KG | PRICES £ | | A | B | C | D | E | F | G | H | J | BOLT
DIA | SIZE WELDS | HOLE DIA | PER SADDLE | EXTRA PER 100mm
HEIGHT | | 600 | 1 | 535 | 535 | 6 | 12 | 200 | 175 | - | 130 | 10 | 20 | 6 | 22 | 37 | 228 | 26 | | 1000 | 1 | 990 | 760 | 6 | 12 | 395 | 175 | - | 130 | 12 | 20 | 6 | 22 | 78 | 346 | 46 | | 1500 | 2 | 1345 | 965 | 12 | 16 | 585 | 200 | 115 | 190 | 12 | 22 | 6 | 25 | 155 | 471 | 59 | | 2000 | 2 | 1725 | 1195 | 12 | 16 | 760 | 230 | 125 | 205 | 12 | 22 | 8 | 25 | 215 | 728 | 91 | | 2500 | 2 | 2285 | 1500 | 16 | 20 | 990 | 230 | 125 | 205 | 16 | 24 | 8 | 25 | 348 | 1320 | 169 | | 3000 | 2 | 2665 | 1725 | 16 | 20 | 1170 | 255 | 150 | 230 | 16 | 24 | 8 | 30 | 451 | 1645 | 208 | | 3500 | 2 | 3050 | 1995 | 20 | 20 | 1320 | 610 | 175 | 255 | 20 | 30 | 8 | 35 | 672 | 2452 | 306 | | 4000 | 2 | 3500 | 2300 | 20 | 25 | 1400 | 800 | 200 | 300 | 20 | 30 | 8 | 35 | 925 | 2795 | 351 |
Saddles fabricated in carbon steel EN 10025 S275, primer painted, with doubler plates welded
| CONN SIZE | FLANGED NOZZLES | BLANK FLANGES | THREADED
COUPLINGS | | SLIP ON R.F. | WELDED N.R.F | | NB | 150# | 300# | 150# | 300# | 150# | 300# | 3000# | 6000# | | 25 | 198 | 207 | 243 | 255 | 20 | 23 | 39 | 43 | | 50 | 224 | 235 | 274 | 287 | 26 | 31 | 48 | 52 | | 80 | 298 | 315 | 365 | 384 | 47 | 56 | 65 | 72 | | 100 | 329 | 346 | 400 | 420 | 59 | 70 | 81 | 88 | | 150 | 429 | 450 | 530 | 556 | 79 | 95 | - | - | | 200 | 653 | 685 | 780 | 819 | 125 | 150 | - | - | | 250 | 842 | 885 | 1014 | 1065 | 172 | 205 | - | - | | 300 | 1183 | 1243 | 1323 | 1391 | 246 | 295 | - | - |
| OPENING | SIZE | WT | SLIP ON R.F | WELD NECK R.F | DAVIT
ARM | | N.B | KG | 150# | 300# | 150# | 300# | £ | | HAND HOLE | 200 | 22 | 777 | 832 | 930 | 995 | N/A | | INSP'N HOLE | 300 | 45 | 1429 | 1537 | 1569 | 1687 | N/A | | MANWAYS | 500 | 124 | 2434 | 2958 | 2920 | 3510 | 338 | | 600 | 188 | 3983 | 4979 | 4729 | 5902 | 338 |
VESSEL
I/DIAM (mm) | TAN/TAN
LENGTH | MINIMUM No OF OPENINGS | | SIGHT | HAND | HEAD | M/HOLE | | 450 TO 850 | UP TO 1000 | 2or | 1or | 1or | 1 | | 1500 TO 2000 | 0 | 2or | 1or | 1 | | OVER 2000 | 0 | 3or | 1or | 1 | | 850 TO 1500 | UP TO 2000 | 0 | 2or | 1or | 1 | | OVER 2000 | 0 | 3or | 1or | 1 | | OVER 1500 | NO LIMIT | 0 | 0 | 0 | 1 |
LADDER:- Hot dip galvanised with safety cage above 2.5 metres secured to vessel shell and/or support saddles.
PLATFORM:- Open mesh 'Lionweld' grating, 1000 wide with access to top manway.
HANDRAILING:-of tubular construction with midrail and kicking flats, hot dip galvanised, bolted.
| VESSEL DIAM mm | PRICES EX WORKS | | LADDER | PLATFORM | | 1500 | 224 | 1053 | | 2000 | 294 | 1261 | | 2500 | 368 | 1469 | | 3000 | 434 | 1677 | | 3500 | 515 | 1885 | | 4000 | 590 | 2093 |
|  |
Standard gaskets fitted to vessel manways and closed nozzles are James Walker 'Sentinel" non asbestos 1.5 mm thick, suitable for oils, potable water, foodstuffs most anhydrous organic acids & alkalis. For more demanding duties, the following gasket materials are available:-
1) PTFE envelope, square type CAF (Unilion) filler 1.5 mm thk IBC.
2) PTFE envelope, square type NAF (Sentinel) filler 1.5 mm thk IBC.
3) Spiral wound type SG/IR with CS inner and outer rings graphite filled.
NOTE- Full technical details and prices on application. |
TAN/TAN
LENGTH
(mm) | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | 6000 | 8000 | DIAMETER | DESIGN
(BarG) | VOL
M³ | WT
Te | VOL
M³ | WT
Te | VOL
M³ | WT
Te | VOL
M³ | WT
Te | VOL
M³ | WT
Te | VOL
M³ | WT
Te | VOL
M³ | WT
Te | VOL
M³ | WT
Te | | 600 | 5 | 0.34 | 0.1 | 0.48 | 0.1 | 0.62 | 0.1 | | | 10 | 0.1 | 0.2 | 0.2 | | 15 | 0.1 | 0.2 | 0.2 | | 1000 | 5 | 1.06 | 0.2 | 1.46 | 0.2 | 1.85 | 0.3 | 2.63 | 0.3 | VOLUMES ARE CALCULATED TO
NEAREST 100 LITRES WITHOUT ULLAGE,
INCLUDING DISHED ENDS | | 10 | 0.2 | 0.3 | 0.4 | 0.5 | | 15 | 0.3 | 0.4 | 0.4 | 0.6 | | 1500 | 5 | | 3.6 | 0.4 | 4.48 | 0.4 | 6.25 | 0.6 | 8.02 | 0.7 | | | 10 | 0.7 | 0.8 | 1.0 | 1.3 | | 15 | 0.8 | 1.0 | 1.3 | 1.6 | | 2000 | 5 | | 8.53 | 1.0 | 11.68 | 1.2 | 14.82 | 1.5 | 17.96 | 1.8 | | | 10 | 1.6 | 2.0 | 2.4 | 2.8 | | 15 | 2.0 | 2.6 | 3.3 | 3.9 | | 2500 | 5 | WEIGHTS ARE SHOWN FOR
BASIC VESSELS i.e. WITHOUT
SADDLES,MANWAYS, NOZZLES,
LADDER ETC.TO NEAREST
100 KG,EMPTY | 19.13 | 1.9 | 24.04 | 2.2 | 28.94 | 2.5 | 33.85 | 2.9 | | | 10 | 3.7 | 4.3 | 5.0 | 5.7 | | 15 | 5.2 | 6.2 | 7.2 | 8.2 | | 3000 | 5 | 28.81 | 3.0 | 35.88 | 3.5 | 42.95 | 4.0 | 50.02 | 4.5 | 64.16 | 5.4 | | 10 | 5.3 | 6.2 | 7.2 | 8.1 | 10.0 | | 15 | 8.8 | 10.4 | 12.0 | 13.6 | 16.8 | | 3500 | 5 | | 50.57 | 5.1 | 60.19 | 5.9 | 69.81 | 6.6 | 89.05 | 8.1 | | 10 | 9.9 | 11.3 | 12.7 | 15.5 | | 15 | 12.9 | 14.8 | 16.6 | 20.4 | | 4000 | 5 | 68.31 | 6.8 | 80.87 | 7.6 | 93.44 | 8.5 | 118.57 | 10.2 | | 10 | 12.0 | 13.7 | 15.2 | 18.4 | | 15 | 19.3 | 21.9 | 24.5 | 29.9 |
| 600 | 5 | *1755 | *1885 | 2080 | | | | | | | 10 | *1950 | *2145 | *2340 | | 15 | *1950 | *2145 | *2340 | | 1000 | 5 | 2210 | 2470 | 2600 | 3055 | | 10 | *2535 | *2860 | *3250 | *3835 | | 15 | *2795 | *3120 | *3640 | *4420 | | 1500 | 5 | | 3380 | 3640 | 4355 | 4875 | | 10 | *4875 | *5720 | 6825 | 8190 | | 15 | *5720 | *6500 | *8190 | *10075 | | 2000 | 5 | | 6435 | 6520 | 9360 | 10855 | | 10 | *9750 | *12155 | 14755 | 16965 | | 15 | *12288 | *15860 | *19565 | *23205 | | 2500 | 5 | | 10920 | 13455 | 15340 | 17186 | | 10 | *21775 | 23920 | 26000 | 28600 | | 15 | *27300 | *31720 | *36140 | *40950 | | 3000 | 5 | 17940 | 19630 | 21320 | 23400 | 27690 | | 10 | *27170 | *31590 | 35880 | 40495 | 50050 | | 15 | *44200 | *52000 | *59800 | *67600 | *82225 | | 3500 | 5 | | 26520 | 29900 | 33670 | 40300 | | 10 | *49400 | *55770 | *61750 | 76700 | | 15 | *64220 | *71500 | *81380 | *99060 | | 4000 | 5 | 34450 | 38350 | 42640 | 50375 | | 10 | 60320 | 67340 | 75400 | 89700 | | 15 | *93600 | *105950 | *118300 | *135785 |
ADD COST OF THIRD PARTY INSURANCE,SADDLES, MANWAYS,NOZZLES,LADDER & PLATFORM.
ALL AS SEPARATELY TABLED IN THIS LIST
PRICES LISTED ARE £ EX WORKS, TO STANDARD SPECIFCATION SHOWN ON FRONT SHEET, REFER TO TABLE BELOW FOR ALTERNATIVE STEEL GRADES. VESSEL PRICES MARKED WITH * ARE SUITABLE FOR FULL VACUUM CONDITION
All pressure vessels manufactured to PD5500 and ASME Vlll codes must be inspected by competent Independent Insurance Authority. Order for this work is normally placed by Buyer, but Integ can arrange Inspection in compliance, at cost + 15%. Budget costs are as below, full quote on request.
CAPACITY
M3 | 3rd PARTY
COST | CAPACITY
M3 | 3rd PARTY
COST | | Up to 1 | 1463 | 10 to 20 | 2681 | | 1 to 3 | 1706 | 20 to 40 | 2925 | | 3 to 5 | 2113 | 40 to 70 | 3169 | | 5 to 10 | 2356 | Over 70 | 3413 |
Prices above apply to vessels designed and fabricated to basic specification on front page. For other steel grades or construction codes, budget costs can be obtained by applying factors as table below, to listed prices.
BS STEEL
GRADE | PD 5500: 2003 | ASME
VIII | | CAT 1 | CAT 2 | CAT 3 | | BS 1501-151-430A | 1.05 | 1.0 | SPECIAL
DESIGN | SPECIAL
DESIGN | | BS 1501-224-490 | 1.15 | 1.10 | | BS 1501-224-490 LT50 | 1.12 | 1.16 | | STAINLESS STEEL | REFER TO INTEG LIST No.72 |
The listed vessels are designed to PD5500 Category 2, which for most applications provides the most economic vessel scantlings. For a given design, Category 1 vessels are of exactly the same thickness material but the welds are subject to 100% NDT. Category 3 vessels are only subject to visual inspection of welds and whilst some small vessels can be economically viable, this category generally results in thicker vessels due to the restricted design stress. Vessels designed to ASME Vlll can vary in thickness (+/-) when compared to the equivalent PD5500 vessel. Integ vessel engineers with many years of design experience and aided by the latest computer software can guide clients to achieve the optimum design code/category for a particular application.
Section 3.3. of PD5500 requires the designer to take account of corrosive products or environment when specifying material thickness. It is the responsibility of the purchaser to declare details of the contained media and its susceptibility to vessel plate corrosion, oxidation, scaling, abrasion & erosion together with any tendency to stress corrosion cracking. The final corrosion allowance is to be agreed between supplier and purchaser taking the vessel design life into account but subject to a minimum of 1mm.
When a vessel is subject to pressure and/or temperature cycles a danger of material fatigue can exist. Given the fluctuating parameters, Integ can undertake cyclic loading calculations in accordance with PD5500 Annex C and Enquiry case 106 to determine the allowable number of cycles and vessel design life.
This specification and price table is based on PD5500 Cat 2 vessels, BS1501-151-430A grade steel. For Cat 1 (100% radiography) or alternative materials, refer to table on page 3. Integ can also design and fabricate vessels in Titanium, Hastelloy, Monel, Incolloy. Prices on application.
Vessel shown with prices marked* are suitable for full vacuum.
Refer to Integ Lists 110, 123, 130 for specifications and prices.
| Load may be imposed on vessel nozzles, which must be taken into account at design stage. Integ will analyse nozzle loads in accordance with PD5500 Appx.G, to design shell and reinforcing plate dimensions for each loaded nozzle. The following information should therefore be provided by the purchaser:- |  | Load X Long shear - Fl
Load Y Circ shear - Fc
Load Z Radial shear - Fr
Moment X Circ bending - Mc
Moment Y Longi |
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